High-speed industrial cameras are widely used to diagnose fast-moving production problems that cannot be seen at full operating speed. This FAQ answers common questions about how high-speed cameras are used for troubleshooting, process monitoring, and root-cause analysis in manufacturing environments.
These questions are based on what production, maintenance, and engineering teams most often ask when evaluating high-speed video for troubleshooting.
Frequently Asked Questions
Why use a high-speed camera for production line troubleshooting?
Many mechanical faults occur too quickly to be seen at full operating speed. 20/20 Hindsight high-speed video slows these events down so the exact cause of jams, misfeeds, breakage, or defects can be clearly identified.
What types of production problems can high-speed cameras diagnose?
20/20 Hindsight high speed camera systems are commonly used to diagnose:
- Jams and misfeeds
- Product breakage and deformation
- Conveyor transfer problems
- Pick-and-place timing errors
- Sealing and labeling failures
- Collisions, stack-ups, and inconsistent machine motion
How do long buffer recording times help capture intermittent issues?
Long buffer recording allows the system to continuously store hours or even days of video. When a rare or intermittent fault occurs, the operator simply reviews the exact event without needing to predict when it will happen. The 20/20 Hindsight Connect app is built with a simple interface to freely move throughout the entire recorded buffer and save short clips of specific segments where errors occur.
Is a high-speed camera system difficult to set up on a production line?
No. Industrial high-speed camera systems from 20/20 Hindsight are designed for fast deployment. Most systems can be mounted, powered, and recording within minutes with minimal disruption to production. Consider it a “set it and forget it” recording system where high-speed recording begins when the system is powered on.
Optional “Offline Buffer” option can be enabled (depending on system configuration) that prevents immediate capture and preserves the existing video buffer if desired.
Does the system require permanent machine or facility modifications?
No. 20/20 Hindsight systems are designed for non-invasive installation using clamps and adjustable mounting arms. No drilling, wiring, or permanent plant modifications are required. Cameras can optionally be mounted anywhere along the line in permanent positions if desired.
Are lights and mounting hardware included with the system?
Yes. All 20/20 Hindsight systems are delivered as turnkey packages that include:
- Clamps and mounting hardware
- Industrial lighting
- Adjustable arms
- Cables and cords
Everything needed to illuminate and capture the failure is included.
Is the software difficult for operators or technicians to use?
No. Our proprietary software, the 20/20 Hindsight Connect app, is designed with a minimal, operator-friendly interface focused on fast troubleshooting. Users can record, replay, slow motion, and export video with minimal training. The 20/20 Hindsight Connect app runs on Windows, iOS, and Android devices.
Can the system run continuously while production is operating?
Yes. 20/20 Hindsight high-speed camera systems can operate continuously and capture pre- and post-trigger video to ensure failures are recorded even when no one is actively watching the screen. The system is constantly recording in a circular buffer of hours or days in length depending on resolution and frame rate.
Are high-speed cameras only used for troubleshooting?
No. In addition to troubleshooting, our systems are widely used for:
- Process validation
- Equipment commissioning
- Cycle-time verification
- Root-cause analysis
- Confirming that corrective actions worked
The typical ROI on a 20/20 Hindsight camera system is 1 year.
Do high-speed camera systems need to be purchased, or can they be rented?
Both options are available. Many facilities rent our camera systems for short-term troubleshooting, emergency downtime events, and validation projects. Purchase and rent-to-own options are also available for long-term use.
Contact 20/20 Hindsight Today
Let us help you determine the best high-speed camera needs for your production environment